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Conveyors and Material Handling Equipment

Conveyors and Material Handling Equipment SmartCart Guided Carts

Cost Effective Unit Load Handling for Assembly and Transportation Applications

SmartCartTM unit load carriers and towing vehicles are normally used in assembly and transportation applications. Load transfer to conveyors or load stands is easily accomplished with unit load carriers using off-board conveyor shuttle or off-board parasitic drive with friction wheel to drive the SmartCart’s roller conveyor bed. Additional throughput capacity can be provided by handling multiple loads per vehicle, subject to size and weight limits.


Features

  • Cart Module
    • Rugged steel plate frame and all steel skin construction
    • 24 VDC drive motor
  • (2) Industrial duty casters
  • Load Handling Frame (LHF) (standard frame)
    • Unistrut® bolt together construction
    • (4) Industrial duty casters
  • Modular design provides easy access to all components to simplify maintenance procedures
  • Independent drive wheel loading (patent pending)
    • Adjustable (spring loaded) force is applied to the drive when Attachmate™ device is utilized to mount the cart module inside of the load handling frame. Allows the drive wheel to maintain a constant tractive force on the floor

On-Board Microcomputer

  • The Cart Control Unit (CCU) performs the following standard functions
    • Stop, with pushbutton release - Stop, with timed release - Stop, with remote release via optic signal
    • Follow left edge, right edge or center of magnetic tape
    • Four speed selections
    • Automatic restart on bumper
    • Routing and dispatching
    • Battery level monitoring
    • Automatic charging
    • In-position sensor input
  • Seven spare configurable outputs
  • Six spare configurable inputs

Guidance

  • Single direction magnetic guidance
  • In-floor wire guidance (option)

Floor Level Control

  • Passive (non-powered) transponder devices located along the pathway are sensed by the SmartCart to identify location and functions to be performed
 

Communications

  • Continuous high speed communications with the Cart Management System (CMS) via spread spectrum radio

Manual SmartCart Movement

  • Drive disengage mechanism lifts the cart modules drive wheel off the floor allowing the entire cart to be moved freely on the remaining casters

Speed Control

  • Open loop speed control – standard
    Adjustable closed loop speed control for smooth automatic starts and stops - optional
  • Four programmed speeds, between zero and full speed, adjustable via software with either speed control option

Motor Control

  • Reliable contactor free pulse width modulation (PWM) offers high motor efficiency and smooth acceleration

Drive Brake

  • Fail-safe, spring set, electrically released operation

Features

  • Continuous monitoring of guidance, speed (with closed loop option), load (if applicable), and all emergency devices
  • Patented fail-safe optic bumper is standard
  • Front bumper covers entire width of vehicle and is designed to stop the vehicle within bumper collapse distance
  • Flashing amber warning light
  • Manual reset emergency stop push-button(s)
  • Travel horn - optional

Additional SmartCart Options

  • Illuminated emergency stop buttons
  • Side skirting
  • Stacked warning/status lights (up to three)
  • Precision stopping (prox. switch with floor plates for each stop)
  • Custom electrical circuitry
  • Oversized load protection
  • Automatic charging
  • Load present detection (optical sensor)
  • Load transfer interface (requires on-board/off-board PLC)
  • Custom paint/finish
  • Custom load handling conveyor and carrier design
  • Other custom features to meet application requirements

 

 


 

 


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